I didn't have a lot of energy to spare today, but figured I could get the low-key riveting done putting the stiffeners on the rudder skins. This is a different kind of riveting than I've done up to this point - back riveting. It's pretty much dummy proof in terms of getting beautifully flush and flat rivets. To back rivet, you put your rivets into the dimples in the skin, put tape over them to keep them from falling out and turn the skin over. With the rivets sticking up through the skin, the part goes on and the rivet is set using the gun on the shop head side (the part is placed on a large steel plate that is used to keep the rivet solid and flat). The rivet set in the gun is a little different - it's a thin, spring loaded flat set with a collar around it. The collar is able to move up and down because of the spring, so it keeps you centered on the rivet. It's very easy to make quick and pretty rivets this way.
Tuesday, October 12, 2021
Rudder
The back riveting didn't take very long, so I started putting the reinforcement plates on the spar.
I got to the rib and rudder horn and had to pause. When we put this together, we noticed that there are two extra holes in the rudder horn and spar, but not called out in the plans as needing to be drilled through the shim that is between them. The plans don't show these extra two holes either. Before I rivet all of this together, I'll email Van's and double check that I don't need to match drill these to the shim and rivet. I've looked at build photos from other builders and on the older planes these 2 holes weren't even there, so it's something relatively new.
Update: Van's responded and said those two extra holes were added for the RV14. I can leave them empty.