Wednesday, August 14, 2024

Canopy Frame (4)

It's almost embarrassing to show a picture of today's progress.  Who would have thought that a couple of tiny wedges would make up my entire shop time today!  It's hard to describe where these go, but they are a part of where the canopy side rails connect to the front portion of the canopy frame.  They basically just act as a spacer where the angle of the frame changes as the longerons angle downwards.

They weren't hard to make, but they took a while.  The size of them meant they had to be cut out of a big aluminum bar (no manufactured bar stock has the 5/32" thickness). It was slow going because of how fast aluminum heats up when cut/sanded, not to mention how hard it was to hang onto these while sanding.  With work gloves doubled up under leather gloves, I could still only hold onto them for a few seconds at a time during sawing and sanding before I had to dunk them in water to cool them off.