Tuesday, August 27, 2024

Pitot

I'm still waiting on the left canopy rail replacement part from Van's, so I haven't gotten much done lately.  I could completely move on to something else, like riveting the bottom wing skins, but setting up for something completely different is more trouble than it's worth.

I pulled the pitot off the shelf, figuring I could start figuring out where and how I want to mount it.  The pitot mast doesn't come attached to the pitot itself.  I laid out a few locations to drill the mast for screws.  Not sure what size of hole to drill for the 6-32 tap, I did a test hole in some scrap...and snapped my tap!  So a new tap is on order.

I was initially going to mount the pitot in the most common place - on the rib just outboard of the aileron bellcrank.  After looking at it though, I don't like how close it is to the tie down ring.  Widely spaced tie down ropes would come very close to hitting the pitot.  I looked up some discussion online and found that this is an issue and people do move the pitot one bay further outboard to give a little more room between it and the tiedown ring.  Easy, right?  All I needed to do was drill two more holes in the rib outboard of the bellcrank so the pitot and AOA lines can be run out one more bay.  I grabbed the unibit I bought not too long ago to make these same holes in the wing walk ribs.  It worked fine for those.  Not today!  My 10 second holes ended up being a 2 hour fix! That's building for you.

As I was enlarging the first hole, the unibit caught the rib material hard!  Usually when that happens it just digs in a little bit and you have to back it out and ease it through a little slower.  This time it caught and ripped a big gash in the rib.  I just stared at it in disbelief.  There was no way I was going to attempt to pull out the rib and rivet in a new one at this point.  Instead, I ground away the ripped material and smoothed it out.  Then I made a doubler for each side to sandwich the rib in between (does that make it a tripler?).  One on each side was overkill, but I wanted the sandwich to help flatten out the rib where it got ripped.  I still need to drill the second hole in the rib, but after dealing with this, I decided that's for another day after I've had a chance to count to 10.